Agro Chemicals
Shivam Engineering & Fabrication provides robust centrifugal blowers, high pressure blowers and dust collection systems for Agro Chemicalmanufacturing plants handling fertilizers, pesticides, and herbicides.
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Agro Chemical Industry
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Cyclone Type Dust Collector for Agro Chemicals Industry
High-efficiency, corrosion-resistant cyclone dust collectors engineered specifically for agro-chemicals manufacturing – from powder recovery to dust emission control.
When agro-chemical manufacturers across India need efficient, reliable, and corrosion-resistant dust collection solutions for their critical processes, they turn to Shivam Engineering & Fabrication. As a leading cyclone dust collector manufacturer for the agro-chemicals industry, we have supplied hundreds of units to pesticide, fungicide, herbicide, and fertilizer plants across the country. Our cyclone dust collectors are engineered for high collection efficiency, durability, and resistance to corrosive chemicals – perfectly suited for the demanding environment of agro-chemical manufacturing.
Why Agro-Chemical Plants Need Specialized Cyclone Dust Collectors
The agro-chemicals industry involves processing materials that are often corrosive, abrasive, and sometimes toxic. Dust collection is critical for product recovery, worker safety, and environmental compliance. Our specially designed cyclone dust collectors feature:
- Corrosion-Resistant Construction – SS304, SS316, or epoxy-coated MS for maximum durability.
- High Collection Efficiency – 85-95% efficiency for particles down to 10-20 microns.
- Low Maintenance – No moving parts, minimal maintenance requirements.
- Product Recovery – Ideal for recovering valuable active ingredients from exhaust air.
- High Temperature Capability – Suitable for dryer exhaust applications up to 400°C (with appropriate design).
- Compact Design – Vertical configuration requires minimal floor space.
- Rotary Airlock Valve – Dust discharge without pressure loss.
Key Applications of Cyclone Dust Collectors in Agro-Chemicals
- Spray Dryer Exhaust – Capturing dried pesticide/fungicide powders from spray dryer exhaust air.
- Fluid Bed Dryer Exhaust – Dust collection from fluid bed drying systems.
- Pulverizers & Hammer Mills – Collecting dust from grinding operations.
- Mixers & Blenders – Capturing dust from mixing and blending processes.
- Pneumatic Conveying Systems – Product-air separation at conveying system endpoints.
- Bagging & Packing Machines – Dust collection from packing areas.
- Granulators – Dust collection from granulation processes.
- Primary Dust Collection – Pre-cleaner before bag filters to reduce load on downstream equipment.
- Product Classification – Separating fine particles from coarse fractions.
Working Principle of Cyclone Dust Collector
The cyclone dust collector operates on centrifugal force. Dust-laden air enters the cyclone tangentially through the inlet, creating a vortex. Heavier dust particles are thrown outward against the cyclone wall by centrifugal force, then slide down to the dust discharge outlet (hopper). Clean air spirals up through the inner vortex and exits through the top outlet. This simple design with no moving parts ensures reliable, low-maintenance operation.
Cyclone Type Classifications
| Cyclone Type | Efficiency | Typical Application | Key Features |
|---|---|---|---|
| High Efficiency (HE) Cyclone | 85-95% | Fine powder recovery, product collection | Smaller diameter, higher pressure drop |
| High Throughput (HT) Cyclone | 70-85% | Pre-cleaner, coarse dust collection | Larger diameter, lower pressure drop |
| Multi-Cyclone | 90-98% | High volume, fine particle collection | Multiple small cyclones in parallel |
| Inline Cyclone | 80-90% | Pneumatic conveying systems | Compact, horizontal orientation |
Material Options for Corrosive Agro-Chemical Environments
Depending on the chemicals processed in your plant, Shivam Engineering & Fabrication offers different construction materials:
- Mild Steel (MS) with Epoxy/PU Coating – For mildly corrosive environments like fertilizer blending, general dust collection.
- Stainless Steel SS304 – For moderate corrosion resistance in pesticide formulation areas.
- Stainless Steel SS316 / SS316L – For highly corrosive environments involving chlorides, strong acids, and aggressive solvents.
- Abrasion-Resistant Lining – Tungsten carbide or ceramic tile lining for highly abrasive dust applications.
- Rotary Airlock Valve – SS304/SS316 construction with adjustable blades for dust discharge.
Technical Specifications
- Air Flow Capacity: 500 CFM to 50,000+ CFM (850 m³/hr to 85,000+ m³/hr)
- Collection Efficiency: Up to 95% for particles >10 microns
- Pressure Drop: 40-150 mmWC (400-1500 Pa) depending on design
- Operating Temperature: Up to 400°C (with appropriate design)
- Inlet Velocity: Typically 15-25 m/s (50-80 ft/s)
- Material Thickness: 3mm to 12mm depending on size and application
- Inlet Configuration: Tangential rectangular or circular
- Discharge: Rotary airlock valve, flap valve, or screw conveyor
- Accessories: Support structure, hopper heater (for hygroscopic materials), insulation, inspection door
Sizing Guide for Cyclone Dust Collectors
| Cyclone Diameter (mm) | Typical CFM Range | Application |
|---|---|---|
| 300 mm (12") | 300-600 CFM | Small pulverizers, lab scale |
| 500 mm (20") | 800-1,500 CFM | Small mixers, packing points |
| 700 mm (28") | 1,500-3,000 CFM | Medium dryers, pulverizers |
| 1,000 mm (40") | 3,000-6,000 CFM | Large dryers, pneumatic conveying |
| 1,500 mm (60") | 6,000-12,000 CFM | Main plant dust collection |
Quality Assurance & Testing
Every cyclone dust collector leaving the Shivam Engineering & Fabrication Ahmedabad factory undergoes:
- Dimensional accuracy check as per design drawings
- Weld quality inspection (dye penetrant test for SS models)
- Coating thickness verification (for epoxy-coated models)
- Pressure test for gas-tight applications
- Material certification for SS304/SS316 (Mill Test Certificate)
- Rotary airlock valve run test
Benefits of Cyclone Dust Collectors for Agro-Chemical Applications
- No Moving Parts: Extremely reliable with minimal maintenance.
- Low Operating Cost: No filter bags or cartridges to replace.
- High Temperature Capable: Handles hot dryer exhaust without issues.
- Product Recovery: Valuable active ingredients can be recovered and returned to process.
- Corrosion Resistant: SS304/SS316 construction for aggressive chemicals.
- Compact Footprint: Vertical design requires minimal floor space.
- Pre-Cleaning: Extends life of downstream bag filters or scrubbers.
Serving Agro-Chemical Plants Across India
Shivam Engineering & Fabrication supplies cyclone dust collectors to pesticide, fungicide, herbicide, and fertilizer manufacturers in:
- Gujarat: Ahmedabad, Vadodara, Ankleshwar, Vapi, Bharuch (major agro-chemical clusters)
- Maharashtra: Mumbai, Pune, Nashik, Nagpur, Aurangabad
- Uttar Pradesh: Noida, Ghaziabad, Lucknow
- Punjab: Ludhiana, Jalandhar, Bathinda
- West Bengal: Kolkata, Haldia
- Telangana: Hyderabad, Sangareddy
- Rajasthan: Jaipur, Udaipur, Bhiwadi
- Karnataka: Bengaluru
- Tamil Nadu: Coimbatore, Chennai
- Andhra Pradesh: Visakhapatnam, Vijayawada
Frequently Asked Questions – Cyclone Dust Collector for Agro Chemicals
1. Can a cyclone dust collector be used as a standalone dust collection system?
Yes, for coarse dust applications where 85-95% collection efficiency is acceptable, a cyclone can be used as a standalone collector. For fine dust (sub-5 micron) or applications requiring 99%+ efficiency, a cyclone should be used as a pre-cleaner before a bag filter or scrubber.
2. What is the typical collection efficiency for pesticide dust?
For typical pesticide powder (20-50 micron average particle size), our high-efficiency cyclones achieve 90-95% collection efficiency. For fine active ingredients (sub-10 micron), efficiency may be lower, and a bag filter or scrubber may be required downstream.
3. Can your cyclones handle explosive dust (e.g., sulfur, organic peroxides)?
Yes. For explosive dust applications, we offer explosion venting panels, spark-resistant construction, and grounding/bonding systems. Shivam Engineering & Fabrication follows ATEX/DGMS guidelines for hazardous dust applications.
4. What is the typical delivery time for a cyclone dust collector?
Standard sizes (MS construction): 10-12 days. SS304/SS316 construction: 15-20 days based on size and specifications.
5. How can I get a quote for a cyclone dust collector for my agro-chemical plant?
Call Mr. Nitin Panchal at +91-90168 77642 or email shivamenggfabricators@gmail.com. Provide CFM/m³/hr, dust type, particle size, temperature, and material requirements – we'll respond within 24 hours.
Get Your Cyclone Dust Collector from a Trusted Manufacturer
As one of the leading cyclone dust collector manufacturers for the agro-chemicals industry, Shivam Engineering & Fabrication provides:
- Free technical consultation and cyclone sizing assistance
- Customised designs for dryers, pulverizers, mixers, and conveying systems
- Corrosion-resistant SS304, SS316, and epoxy-coated MS options
- High efficiency (HE) and high throughput (HT) designs
- Abrasion-resistant linings for abrasive dust applications
- Rotary airlock valves with adjustable blades
- Explosion venting options for hazardous dust
- Competitive lead times and pan-India delivery
- After‑sales support and on-site commissioning
- Material certifications (MTC) with every cyclone
Contact Mr. Nitin Panchal at +91-90168 77642 or email shivamenggfabricators@gmail.com. Let Shivam Engineering & Fabrication engineer the perfect cyclone dust collector for your agro-chemical manufacturing process.
* All specifications and performance data are based on standard operating conditions. Custom requirements are engineered per client process parameters.