Construction & Mining
Shivam Engineering & Fabrication provides robust, heavy-duty centrifugal blowers, high pressure blowers and dust suppression systems for mining operations, quarries, tunnel ventilation and large construction sites.
Perfect Solutions for
Construction & Mining
Need Heavy Duty Blowers for Mining & Construction?
Rugged, high-performance solutions built to withstand harsh site conditions and continuous operation.
Cyclone Type Dust Collector for Construction & Mining Industry
Heavy-duty, abrasion-resistant cyclone dust collectors engineered specifically for construction and mining operations – from crushers to screens and material handling.
When mining and construction companies across India need rugged, reliable, and abrasion-resistant dust collection solutions for their demanding operations, they turn to Shivam Engineering & Fabrication. As a leading cyclone dust collector manufacturer for the construction and mining industry, we have supplied hundreds of units to coal mines, iron ore mines, limestone quarries, stone crushers, asphalt plants, and construction sites across the country. Our cyclone dust collectors are engineered for continuous operation in harsh, dusty, abrasive environments – perfectly suited for the demanding conditions of mining and construction.
Why Mining & Construction Sites Need Heavy-Duty Cyclone Dust Collectors
Mining and construction operations generate large volumes of highly abrasive dust from crushing, screening, and material handling. Our specially designed cyclone dust collectors feature:
- Abrasion-Resistant Construction – Hardox/AR plate, heavy-duty MS with wear liners, or ceramic tile lining for high-wear areas.
- High Collection Efficiency – 85-95% efficiency for dust particles down to 10-20 microns.
- Heavy Dust Load Handling – Can handle inlet dust concentrations up to 100 g/m³.
- Low Maintenance – No moving parts, minimal maintenance requirements.
- Heavy-Duty Construction – Designed for 24/7 continuous operation.
- Portable Options – Skid-mounted or wheel-mounted for mobile crushing plants.
- Rotary Airlock or Flap Valve – Dust discharge without pressure loss.
Key Applications of Cyclone Dust Collectors in Construction & Mining
1. Crusher Dust Collection (Primary/Secondary/Tertiary)
Collecting dust from jaw crushers, cone crushers, impact crushers, and gyratory crushers. Heavy dust loads require abrasion-resistant cyclones as pre-cleaners before bag filters.
2. Screening Plant Dust Collection
Dust collection from vibrating screens, trommel screens, and scalping screens. Cyclones capture coarse particles, reducing load on downstream filters.
3. Conveyor Transfer Points
Capturing dust from conveyor belt transfer points, loading zones, and discharge chutes throughout the processing plant.
4. Stockpile & Loading Areas
Dust collection from stockpile loading/unloading, truck loading, and railcar loading operations.
5. Asphalt Plants & Concrete Batching Plants
Collecting dust from asphalt dryers, screen decks, and cement silos in asphalt and concrete plants.
6. Drilling Operations
Dust collection from blast hole drilling rigs in open-pit mines and quarry operations.
7. Portable Crushing & Screening Plants
Skid-mounted or wheel-mounted cyclones for mobile crushers and screens used at temporary construction sites.
Working Principle of Cyclone Dust Collector
The cyclone dust collector operates on centrifugal force. Dust-laden air enters the cyclone tangentially through the inlet, creating a vortex. Heavier dust particles are thrown outward against the cyclone wall by centrifugal force, then slide down to the dust discharge outlet (hopper). Clean air spirals up through the inner vortex and exits through the top outlet. For mining applications, collected dust is often returned to the process or disposed of via a rotary airlock valve.
Cyclone Dust Collector Types for Mining & Construction
| Cyclone Type | Application | Key Features | Material |
|---|---|---|---|
| Crusher Cyclone | Crusher dust collection | High abrasion resistance, high dust load | Hardox/AR plate |
| Screen Cyclone | Screen dust collection | Medium abrasion, medium volume | Heavy-Duty MS |
| Portable Cyclone | Mobile crusher/screen | Skid-mounted, wheel-mounted | Heavy-Duty MS |
| Asphalt Plant Cyclone | Asphalt dryer exhaust | High temperature, abrasion-resistant | SS304 / Heavy-Duty MS |
| Multi-Cyclone | High volume, fine dust | Multiple small cyclones in parallel | Heavy-Duty MS |
Material Options for Abrasive Mining Conditions
Depending on the material being handled and abrasiveness, Shivam Engineering & Fabrication offers different construction materials:
- Heavy-Duty Mild Steel (MS) with Abrasion-Resistant Coating – For general aggregate crushing and screening (limestone, basalt, gravel).
- Hardox / AR (Abrasion Resistant) Plate (400/450/500) – For highly abrasive materials like iron ore, quartz, granite, and taconite.
- Stainless Steel SS304 – For corrosive environments or high-temperature applications (asphalt dryers).
- Ceramic Tile Lining – For extreme abrasion in the inlet scroll, cone section, and impact areas – extends cyclone life up to 5x.
- Wear Plates (Bolt-on) – Replaceable wear plates for high-wear areas to simplify maintenance.
Portable Cyclone Dust Collectors for Construction Sites
For construction projects requiring mobility, Shivam Engineering & Fabrication offers portable cyclone dust collectors with the following features:
- Skid-Mounted – Easy forklift or crane loading for site-to-site relocation.
- Wheel-Mounted – Trailer-mounted units for towing between construction sites.
- Quick Setup – Pre-assembled with duct connections ready for fast installation.
- Integrated Fan – Complete dust collection system on a single skid.
- Rotary Airlock – Discharge valve for continuous dust removal.
- Ideal for: Mobile crushing plants, temporary screening operations, short-term construction projects, and rental fleets.
Technical Specifications
- Air Flow Capacity: 1,000 CFM to 100,000+ CFM (1,700 m³/hr to 170,000+ m³/hr)
- Collection Efficiency: 85-95% for particles >10 microns, 70-80% for 5-10 micron particles
- Pressure Drop: 40-150 mmWC (400-1500 Pa) depending on design
- Inlet Velocity: Typically 15-25 m/s (50-80 ft/s)
- Inlet Dust Concentration: Up to 100 g/m³ or higher
- Material Thickness: 4mm to 12mm depending on size and application
- Inlet Configuration: Tangential rectangular
- Discharge: Rotary airlock valve, flap valve, or manual slide gate
- Accessories: Support structure, inspection door, manhole, ladder, platform
- Portable Options: Skid-mounted or wheel-mounted
Sizing Guide for Mining & Construction Cyclones
| Application | Typical CFM Range | Cyclone Diameter | Material Recommendation |
|---|---|---|---|
| Small Jaw Crusher | 2,000-5,000 CFM | 600-900 mm | Heavy-Duty MS |
| Medium Crusher/Screen | 5,000-15,000 CFM | 900-1,500 mm | Heavy-Duty MS / Hardox |
| Large Crusher/Screen | 15,000-40,000 CFM | 1,500-2,500 mm | Hardox / Ceramic lined |
| Asphalt Plant | 20,000-60,000 CFM | 1,800-2,500 mm | SS304 / Heavy-Duty MS |
| Portable Crusher | 5,000-15,000 CFM | 900-1,200 mm | Skid-mounted, Heavy-Duty MS |
Quality Assurance & Testing
Every cyclone dust collector leaving the Shivam Engineering & Fabrication Ahmedabad factory undergoes:
- Dimensional accuracy check as per design drawings
- Weld quality inspection (ultrasonic testing for heavy-duty cyclones)
- Coating thickness verification (for abrasion-resistant coatings)
- Pressure test for gas-tight applications
- Material certification for critical components
- Rotary airlock valve run test
Benefits of Cyclone Dust Collectors for Mining & Construction
- No Moving Parts: Extremely reliable with minimal maintenance in harsh mining environments.
- High Abrasion Resistance: Hardox/AR plate and ceramic tile lining for long service life with abrasive stone dust.
- Heavy Dust Load Handling: Can handle high inlet dust concentrations from crushers without clogging.
- Low Operating Cost: No filter bags or cartridges to replace.
- Low Pressure Drop: Energy efficient compared to other dust collection methods.
- Product Recovery: Collected material (aggregate fines) can be returned to product stream.
- Pre-Cleaning: Extends life of downstream bag filters significantly.
- Portable Options: Skid-mounted and wheel-mounted units for mobile crushing plants.
Serving Mining & Construction Sites Across India
Shivam Engineering & Fabrication supplies cyclone dust collectors to mining and construction companies across:
- Iron Ore Mining Regions: Keonjhar, Sundargarh (Odisha), Bellary-Hospet (Karnataka), Goa, Bailadila (Chhattisgarh)
- Coal Mining Regions: Jharia-Dhanbad (Jharkhand), Singareni (Telangana), Talcher (Odisha), Korba (Chhattisgarh), Raniganj (West Bengal)
- Limestone & Cement Mines: Satna, Katni (MP), Chittorgarh (Rajasthan), Chandrapur (Maharashtra), Gulbarga (Karnataka)
- Stone Crusher Hubs: Bengaluru (Karnataka), Jaipur (Rajasthan), Indore (MP), Hyderabad (Telangana), Pune (Maharashtra), Chennai (Tamil Nadu)
- Asphalt & Concrete Plants: Across all major cities and highway construction projects
Frequently Asked Questions – Cyclone Dust Collector for Construction & Mining
1. What CFM is required for a jaw crusher dust collection system?
A typical 100 TPH jaw crusher requires 3,000-6,000 CFM depending on crusher size, feed opening, and enclosure design. Larger crushers (200-300 TPH) may require 8,000-15,000 CFM. Our team can calculate based on your specific crusher.
2. Can cyclones handle highly abrasive granite and quartz dust?
Yes. For highly abrasive materials like granite, quartz, and iron ore, we recommend Hardox/AR plate construction or ceramic tile lining in the inlet scroll and cone section. These materials provide excellent resistance to abrasive wear.
3. Do you provide portable cyclones for mobile crushers?
Absolutely. Shivam Engineering & Fabrication offers skid-mounted and wheel-mounted portable cyclone dust collectors specifically designed for mobile crushing and screening plants. Units come pre-assembled with integrated fan and rotary airlock.
4. What is the typical delivery time for a mining cyclone?
Standard sizes (1,000-20,000 CFM): 12-15 days. Large custom cyclones (20,000-100,000+ CFM): 20-25 days. Portable/skid-mounted units: 15-20 days.
5. How can I get a quote for a cyclone dust collector for my mine or construction site?
Call Mr. Nitin Panchal at +91-90168 77642 or email shivamenggfabricators@gmail.com. Provide your application (crusher/screen/conveyor/asphalt), CFM/m³/hr, material type (iron ore/limestone/coal/granite), and particle size – we'll respond within 24 hours.
Get Your Cyclone Dust Collector from a Trusted Manufacturer
As one of the leading cyclone dust collector manufacturers for the construction and mining industry, Shivam Engineering & Fabrication provides:
- Free technical consultation and cyclone sizing assistance
- Customised designs for crushers, screens, conveyors, and asphalt plants
- Abrasion-resistant construction (Hardox/AR plate, ceramic tile lining)
- Portable/skid-mounted and wheel-mounted configurations for mobility
- Heavy-duty construction for 24/7 continuous operation
- Replaceable wear plates for easy maintenance
- Integrated systems with fans and rotary airlocks
- Competitive lead times and pan-India delivery
- After‑sales support and on-site commissioning
- Material certifications (MTC) with every cyclone
Contact Mr. Nitin Panchal at +91-90168 77642 or email shivamenggfabricators@gmail.com. Let Shivam Engineering & Fabrication engineer the perfect cyclone dust collector for your mining or construction operation.
* All specifications and performance data are based on standard operating conditions. Custom requirements are engineered per client process parameters.