Industry

Cement Industry

Shivam Engineering & Fabrication offers heavy-duty centrifugal blowers, high pressure blowers and dust collection systems for Cement Plantsincluding kiln, raw mill, cement mill, cooler and packing plant applications.

Custom Tailor Made

We provide high-temperature resistant blowers, abrasion-resistant impellers and efficient dust extraction systems designed specifically for harsh conditions in cement manufacturing plants.

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Cement Industry Application

Need Reliable Solutions for Your Cement Plant?

High performance blowers and dust collection systems engineered for continuous operation in cement industry.

Portable Dust Collector for Cement Industry

Mobile, flexible dust collection solutions engineered specifically for cement plants – ideal for multiple location use, maintenance points, and temporary operations.

When cement plant operators across India need flexible, mobile dust collection solutions for temporary or multiple location use, they turn to Shivam Engineering & Fabrication. As a leading portable dust collector manufacturer for the cement industry, we have supplied hundreds of units to cement plants across the country. Our portable dust collectors are engineered for mobility, durability, and efficient dust collection – perfectly suited for temporary dust control, maintenance points, and locations without fixed dust collection systems.

Why Cement Plants Need Portable Dust Collectors

Cement plants have many points where temporary dust collection is needed – during maintenance, at multiple transfer points, or in areas without fixed systems. Our portable dust collectors feature:

  • Mobile Design – Wheel-mounted (casters) for easy movement, or skid-mounted for forklift relocation.
  • Abrasion-Resistant Construction – Heavy-duty steel for cement dust handling.
  • High Filtration Efficiency – 99.9% efficiency for cement dust down to 1-5 microns.
  • Self-Contained Unit – Integrated fan, filters, dust bin, and controls on a single chassis.
  • Quick Setup – Simple duct connection, plug-and-play electrical connection.
  • Compact Footprint – Small size for easy positioning in tight spaces.
  • Low Maintenance – Easy access for filter cleaning and dust disposal.

Key Applications of Portable Dust Collectors in Cement Plants

1. Crusher Maintenance Points

Temporary dust collection during jaw crusher, cone crusher, and impact crusher maintenance – where fixed ductwork is not available.

2. Screen Deck Cleaning

Dust collection during vibrating screen cleaning and maintenance operations.

3. Packing Plant Spill Points

Capturing cement dust from bag spillage, chute leaks, and cleaning operations in the packing plant area.

4. Conveyor Transfer Points (Temporary)

Portable dust collection at conveyor transfer points where fixed systems are being repaired or in temporary locations.

5. Silo Loading/Unloading

Dust control during silo loading or cleaning operations.

6. General Plant Cleaning

Portable dust collectors used for vacuum cleaning of floors, equipment, and work areas.

7. Temporary Operations / Campaign Work

Short-term dust control for campaign operations or temporary crushing/screening setups.

Portable Dust Collector Types

Wheel-Mounted Portable Dust Collectors (500-2,000 CFM)

Small, easily maneuverable units for spot cleaning and light-duty applications:

  • Mobility: 4 heavy-duty casters (two locking) for easy movement.
  • Filtration: Cartridge filters with 99.9% efficiency for cement dust.
  • Cleaning: Manual or reverse pulse jet cleaning.
  • Collection: 55-gallon drum or bag collection.
  • Power: Single-phase or three-phase options.
  • Applications: Packing plant spill points, floor cleaning, equipment cleaning.

Skid-Mounted Portable Dust Collectors (2,000-10,000+ CFM)

Larger units for multiple pickup points and heavier dust loads, designed for forklift or crane relocation:

  • Mobility: Skid base with forklift pockets and lifting lugs.
  • Filtration: Bag filters with 99.9% efficiency for cement dust.
  • Cleaning: Reverse pulse jet cleaning with compressed air.
  • Collection: Hopper with rotary airlock or manual slide gate.
  • Integrated Fan: Centrifugal fan mounted on the same skid.
  • Applications: Crusher maintenance, conveyor transfer points, temporary screening.
  • Multiple Inlets: Provision for 2-4 flexible duct connections.

Technical Specifications

  • CFM Range: 500 CFM to 10,000+ CFM (850-17,000+ m³/hr)
  • Static Pressure: 100-300 mmWC (1,000-3,000 Pa)
  • Power Rating: 2 HP to 30+ HP (1.5-22+ kW)
  • Filtration Efficiency: 99.9% down to 1-5 microns
  • Filter Type:
    • Cartridge filters (small units, 500-2,000 CFM)
    • Bag filters (larger units, 2,000-10,000+ CFM)
  • Cleaning Method: Reverse pulse jet (compressed air) or manual
  • Collection Capacity: 55-gallon drum, bag, or hopper with airlock
  • Mobility: Wheel-mounted (casters) or skid-mounted (forklift pockets)
  • Power Options: Single-phase (small units), Three-phase (all units), Diesel-engine drive (field use)
  • Material: Heavy-Duty MS with epoxy coating, Hardox/AR plate available for abrasion resistance

Abrasion-Resistant Features for Cement Dust

Cement dust is highly abrasive. Our portable dust collectors include special features for long service life:

  • Abrasion-Resistant Inlet – Hardox/AR plate or ceramic-lined inlet for long life.
  • Wear-Resistant Fan Impeller – Radial tip impeller with abrasion-resistant coating.
  • Dust-Tolerant Filter Media – Special filter bags/cartridges designed for cement dust.
  • Heavy-Duty Construction – 4-6mm steel thickness for durability.
  • Easy Access for Maintenance – Quick-opening doors for filter inspection and replacement.

Complete Portable Dust Collection System

Each portable dust collector comes complete with:

  • Dust Collector Unit – Filter housing with filters and cleaning system
  • Integrated Centrifugal Fan – With motor and drive
  • Flexible Ducting – 10-20 feet of flexible hose with pickup hood
  • Collection Container – 55-gallon drum or bag
  • Control Panel – Motor starter and controls
  • Mobility Frame – Casters (wheel-mounted) or skid base (skid-mounted)

Quality Assurance & Testing

Every portable dust collector manufactured by Shivam Engineering & Fabrication undergoes:

  • Performance testing for CFM and static pressure
  • Filter integrity test
  • Fan dynamic balancing
  • Control panel functionality test
  • Mobility check (casters/wheels)
  • Leak test for gas-tight applications

Sizing Guide for Portable Cement Dust Collectors

ApplicationRecommended CFMModel TypePower (HP)
Packing plant spill point500-1,000 CFMWheel-mounted2-5 HP
Crusher maintenance (single pickup)1,000-2,000 CFMWheel-mounted5-10 HP
Crusher maintenance (multiple pickups)2,000-4,000 CFMSkid-mounted10-20 HP
Conveyor transfer point3,000-6,000 CFMSkid-mounted20-30 HP
Temporary screening operation5,000-10,000+ CFMSkid-mounted (large)30-50+ HP

Benefits of Portable Dust Collectors for Cement Industry

  • Flexibility: One unit can serve multiple locations – excellent ROI.
  • Mobility: Easy movement between crushers, screens, and packing plants.
  • Quick Setup: Connect ducting and power – ready to operate in minutes.
  • Abrasion-Resistant: Built for tough cement dust applications.
  • No Fixed Ductwork Required: Ideal for temporary or maintenance operations.
  • Cost-Effective: Lower capital cost than installing fixed systems at multiple points.
  • Self-Contained: All components on a single chassis – fan, filters, dust bin.

Serving Cement Plants Across India

Shivam Engineering & Fabrication supplies portable dust collectors to cement manufacturers in:

  • Madhya Pradesh: Satna, Katni, Damoh (UltraTech, ACC, Birla, Ambuja – major cement cluster)
  • Rajasthan: Chittorgarh, Kota, Sikar (UltraTech, JK Cement, Shree Cement)
  • Gujarat: Ahmedabad, Vadodara, Rajkot, Jamnagar (UltraTech, Ambuja, Nirma)
  • Andhra Pradesh & Telangana: Nagarjunasagar, Hyderabad (Ramco, Zuari)
  • Karnataka: Gulbarga, Bagalkot, Bellary (ACC, UltraTech, JSW)
  • Maharashtra: Chandrapur, Raigad, Solapur (UltraTech, ACC)
  • Tamil Nadu: Ariyalur, Perambalur (Chettinad, Dalmia, Ramco, UltraTech)
  • Odisha: Sundargarh, Rajgangpur (ACC, UltraTech, OCL)
  • Himachal Pradesh: Barmana, Sundernagar (Ambuja, ACC)
  • Uttarakhand: Nainital, Dehradun (UltraTech, Ambuja)

Frequently Asked Questions – Portable Dust Collector for Cement Industry

1. How many CFM do I need for a portable dust collector at a packing plant spill point?

For a packing plant spill point (single pickup hood), 500-1,000 CFM is typically sufficient. For multiple spill points or larger areas, 1,500-2,500 CFM may be required. Our team can recommend based on your specific layout.

2. Can your portable dust collectors handle heavy cement dust loads?

Yes. Our portable dust collectors are specifically designed for cement dust. Features include abrasion-resistant inlets, heavy-duty filter media, and high dust-holding capacity. Continuous reverse pulse jet cleaning ensures uninterrupted operation.

3. What is the difference between wheel-mounted and skid-mounted units?

Wheel-mounted units (500-2,000 CFM) have casters and can be pushed by hand – ideal for spot cleaning and small areas. Skid-mounted units (2,000-10,000+ CFM) require forklift or crane for relocation – ideal for larger applications like crusher maintenance.

4. Do you provide diesel-engine portable dust collectors for field use?

Yes. For applications where electrical power is not available, we offer diesel-engine driven portable dust collectors. These are ideal for temporary crusher setups or remote locations.

5. How can I get a quote for a portable dust collector for my cement plant?

Call Mr. Nitin Panchal at +91-90168 77642 or email shivamenggfabricators@gmail.com. Provide required CFM, application (crusher/packing/maintenance), dust type (cement/clinker/raw meal), and mobility requirements (wheel/skid) – we'll respond within 24 hours.

Get Your Portable Dust Collector from a Trusted Manufacturer

As one of the leading portable dust collector manufacturers for the cement industry, Shivam Engineering & Fabrication provides:

  • Free technical consultation and sizing assistance
  • Custom designs for wheel-mounted and skid-mounted units
  • Abrasion-resistant construction for cement dust applications
  • Cartridge or bag filter options based on your needs
  • Electric or diesel-engine drive options
  • Integrated fan, filters, and dust collection
  • Flexible ducting and pickup hoods included
  • Quick setup – ready to use in minutes
  • Competitive lead times and pan-India delivery
  • After‑sales support and on-site commissioning

Contact Mr. Nitin Panchal at +91-90168 77642 or email shivamenggfabricators@gmail.com. Let Shivam Engineering & Fabrication supply the perfect portable dust collector for your cement plant.

* All specifications and performance data are based on standard operating conditions. Custom requirements are engineered per client process parameters.